Building a Wooden Gun Case with a Removable Tray

A well-made gun case is an essential accessory for any firearm owner. Not only does it provide safe and secure storage for your guns, but it also helps to protect them from damage and theft. While you can buy pre-made gun cases, building your own offers several advantages, including the ability to customize the size, shape, and features to perfectly suit your needs. This guide will walk you through the process of building a wooden gun case with a removable tray, allowing you to securely store and transport your firearms with style.

Materials and Tools

Before you begin, gather the necessary materials and tools. The following list provides a comprehensive guide for building a standard-sized gun case. Adjust quantities as needed based on your desired case dimensions.

Wood

Plywood: 1/2-inch thick for the case sides, bottom, and top. Choose a durable plywood with a smooth finish, such as birch or maple plywood.
Softwood: 1/4-inch thick for the tray, divider, and any additional interior features you want to add.

Hardware

Hinges: Choose strong, heavy-duty hinges to support the weight of the case. You'll need two hinges for the lid.
Latch or Lock: A secure latch or lock is crucial to prevent unauthorized access. Consider a padlockable latch for added security.
Screws: Use screws that are appropriate for the thickness of your wood. You'll need screws for attaching the hinges, latch, tray, dividers, and any other interior features.
Handles: Select handles that are comfortable to grip and strong enough to withstand the weight of the case. You'll need two handles.

Tools

Saw: A circular saw, table saw, or jigsaw for cutting the plywood and softwood pieces.
Drill: A cordless drill with a variety of drill bits for pilot holes and attaching hardware.
Screwdriver: A screwdriver for securing screws, especially for delicate areas.
Clamps: Use clamps to hold the wood pieces together while you attach the hinges and other hardware.
Measuring Tape: A tape measure for accurate measurements of the case and its components.
Pencil: Use a pencil for marking the wood pieces for cutting and drilling.
Sandpaper: Sandpaper for smoothing rough edges and surfaces after cutting and assembling the case.
Wood Glue: Use wood glue for additional strength and bonding between the wood pieces.

Building the Case

With your materials and tools ready, you can begin building the wooden gun case. The following steps provide a detailed guide for constructing the case.

1. Measure and Cut the Wood

Measure your firearms carefully to determine the required dimensions for the case. Add at least 1-inch extra to each dimension for clearance and stability. Cut the plywood for the case sides, bottom, and top using your chosen saw. Make sure the cuts are precise and straight. It's helpful to use a straight edge and a pencil for marking the wood before cutting.

2. Cut the Tray and Divider

Cut the 1/4-inch thick softwood to create the tray and divider. Measure the case interior dimensions to determine the dimensions of the tray. Cut the tray to fit snugly within the case, leaving a small gap for easy removal. Cut the divider to create the desired compartments within the case, keeping in mind the size and shape of your firearms. You can customize the tray and divider design based on your specific needs and preferences.

3. Assemble the Case

Lay the case bottom piece flat on a workbench. Attach the side pieces to the bottom piece, ensuring they are aligned and flush. Use wood glue and screws to secure the sides to the bottom. Use clamps to hold the pieces together while the glue dries. Repeat this process for the top piece, securing it to the side pieces.

4. Install the Hinges

Mark the locations for the hinges on the case lid and the case body. Drill pilot holes for the screws before attaching the hinges. Use screws and clamps to secure the hinges firmly to the case lid and body.

5. Install the Latch or Lock

Choose a suitable location for the latch or lock on the case lid. Mark the location and drill pilot holes for the screws. Install the latch or lock, ensuring it is securely attached to the lid.

6. Install the Handles

Mark the locations for the handles on the sides of the case. Drill pilot holes for the screws and attach the handles. Make sure the handles are placed symmetrically and at a comfortable height for carrying.

7. Add Interior Features

If desired, you can add additional interior features, such as foam lining, felt lining, or storage compartments. These features can further protect your firearms and personalize your case. Apply foam lining to the case interior using adhesive or glue. You can also use felt lining to create a soft and elegant interior finish.

8. Sand and Finish

Sand the case surfaces to smooth out any rough edges or imperfections. Apply a suitable wood finish, such as paint, stain, or varnish, to enhance the appearance of the case and protect the wood from scratches and moisture. Choose a finish that complements your personal style and provides the desired level of protection.

9. Install the Removable Tray

Attach the tray to the case using hinges or sliding rails. If you are using hinges, install them on the tray and the case interior. Ensure the hinges are securely attached and allow for smooth opening and closing of the tray. If you are using sliding rails, install them on the bottom of the tray and the case interior, ensuring they are parallel and properly aligned. Test the tray to ensure it moves smoothly and stays securely in place when closed.

10. Final Touches

After the finish has dried, inspect the case for any loose screws, misaligned parts, or unfinished areas. Tighten any loose screws and address any imperfections to ensure the case is properly assembled and ready for use.

Conclusion

Building a wooden gun case with a removable tray is a rewarding project that allows you to create a custom storage solution for your firearms. By following the steps outlined in this guide, you can design and build a case that is both functional and aesthetically pleasing. Take your time, pay attention to detail, and enjoy the process of creating a unique and personalized case for your valuable firearms.

Diy guide to building a wooden gun case with a removable tray